Up to 50% of energy
used today is lost to waste heat.
This makes industrial waste
heat recovery one of the most
effective ways to improve
energy efficiency
and reduce global carbon emissions.
The Aurubis group has taken
this very approach
in one of their smelters.
Waste heat that before was
lost to the river Elbe,
now has the potential to heat
20 000 homes through the
district heating network in
Hamburg's Hafencity.
An ambitious and challenging project.
One challenge was that
the hot water used in
district heating needed a temperature
of at least 90 degrees celsius.
To achieve this, Aurubis had to
redesign the heating source,
increasing the process
temperature of the
sulfuric acid to approximately
120 degrees celsius.
However this added
further complications
since higher process temperature
substantially increased
the corrosiveness of the acid.
To cope with the corrosive
nature of the fluid.
Each of the sulfuric acid lines has
three heat exchangers
using unique Alfa Laval plates
made of Hastelloy D-205 material.
This nickel based alloy is
resistant to concentrated
sulfuric acid at high temperatures.
A tried and tested solution
with more than three hundred
units installed worldwide and
decades of operation.
The recovered heat has a
carbon footprint of zero.
And when the project has
reached its full potential.
It could result in a
100 000 tonne per year
reduction in CO2 emissions.
Equivalent to the energy
consumption of 20 000
four person households.
Almost every city has
untapped heat sources like Aurubis.
And Alfa Laval's
heat transfer solutions
make it possible
to harness that energy
and reduce carbon emissions.
Join us in our hunt for waste energy.